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30 items found for "manufacturing"

  • What is Business Excellence - A Simple Guide

    Manufacturing Excellence Sales Transformation Supply Chain Excellence Organizational Development What Manufacturing Excellence Achieving excellence in manufacturing involves optimizing every aspect of the Here are key areas to focus on: Lean Manufacturing: Implement lean principles to eliminate waste, streamline Automation and Technology: Leverage advanced manufacturing technologies such as robotics, IoT, and Companies can transform their operations and achieve lasting success by focusing on excellence in manufacturing

  • Lean Principles with Technology in the Age of Digitization

    Potential: A manufacturing firm implemented real-time data analytics across its production lines. Potential: An automotive manufacturer adopted predictive maintenance for its assembly lines. Potential: An electronics manufacturer implemented AR-based training programs for its assembly line workers

  • Business Excellence in the Food Industry: A Fundamental Playbook for CEOs and MDs

    For example, a frozen pizza manufacturer might discover prolonged waiting times during dough proofing For example, a snack manufacturer targeting consistent seasoning coverage can run Design of Experiments

  • Nature of Change Resistance

    The all-too-familiar saga of failed transformations! It's like trying to teach a cat to fetch. You've got the idea and the plan, but good luck getting Fluffy on board. This is the Nature of Change Resistance. Picture this: you're in the boardroom, armed with grand plans and PowerPoint presentations that could excite a sloth. But as soon as you try to implement change, it's like herding caffeinated kittens. You've got consultants marching in with all the swagger of a duck in stilettos, promising miracles. Yet, it feels more like they're selling ice to penguins in Antarctica – sounds good on paper, but in practice, it just melts away. And oh, the people aspect! It's like convincing my son that broccoli is the new candy. You've got Amol from accounting clinging to his ancient spreadsheets like his security blanket and Manish from IT treating new software like it's a demon from cyberspace. But don't worry! With a little humour and a dash of magic (and possibly some duct tape), even the most resistant folks might come around.  After all, if Gandalf can convince a fellowship to take on Sauron, there's hope for your organization's transformation as well. The Fearful The office anxiety brigade! They're like a flock of paranoid pigeons, fluttering at the slightest whiff of change, convinced it's a plot to steal their breadcrumbs. Imagine Diya from HR, clutching his stapler like it's the last life vest on the Titanic, convinced that any new policy is just a sneaky ploy to steal his precious office supplies. And Sheha from marketing? She's barricaded behind a fortress of sticky notes, ready to fight against anything that threatens her colour-coded chaos. The Traditionalist When individuals face information or events that challenge their beliefs or self-concept, they may experience cognitive dissonance. This discomfort leads people to resist change or stick to their old ways of thinking, even when it no longer resulting performance. Picture Jaya, the self-proclaimed Excel queen, whose spreadsheets are more sacred to her than the God. Even though her ancient Excel macros crash more often than an infant learning to walk, she'll be darned if she switches to anything else. The Comfort Seeker These people stick to their comfort zone like a sloth in its tree branch, refusing to budge even an inch. Most organizations even have a tribe of comforters. Imagine the office comfort tribe, led by Manish, the Grandmaster of Complacency, who's been sitting in the same squeaky office chair for so long it's practically moulded to his posterior. Surrounding him are the loyal subjects: Samar, the Duchess of Do-As-Little-As-Possible, and Rabi, the Lord of the Lunch Breaks, who treats every task like it's a marathon and every break like it's the Olympics. The Controller These people resist change as they don't want to lose their control. They try to control their team member, their own job description or even their boss working style. Meet Sujata, the reigning queen of micromanagement, who schedules her bathroom breaks with military precision and monitors her team's keystrokes like a hawk watching its prey. And then there's Suvankar, the self-appointed CEO of Everything, who's convinced that if he just tightens his grip a little more, he can single-handedly achieve the sales target. The Pessimist These people only focus on the negative. They believe nothing can improve in their organization, but they will not leave. They are the eternal pessimists of the office, like anchors dragging down any hope of progress with their gravitational pull of gloom and doom. Picture Anindita, the High Priestess of Doom and Gloom, who can turn a sunny day into a thunderstorm with just a sigh and a shake of her head. And let's not forget Ramesh, the Captain of Catastrophe, who's convinced that every project is doomed from the start and every deadline is a ticking time bomb. The Only Hard Worker My favourite types of people and most organizations have at least one of these personalities. They think only they are working, and everyone else is not. They are even arrogant sometimes. They're like the lone wolf at a team-building retreat, howling their accomplishments to the moon while the rest are just trying to roast popcorn without setting themselves on fire. Meet Goutam the Great, who's so busy patting himself on the back that he's developed a permanent case of tennis elbow. And then there's Maya the Magnificent, who believes that her mere presence in the office is enough to elevate everyone else's performance by osmosis – or at least that's what her collection of "World's Best Employee" mugs would have you believe. The Bargainer They may not even have basic systems or processes in their current state (As-Is). However, for their future state (To-Be), they will express the need for everything to be world-class and perfect from the very first day of implementation. Imagine that your sales team is currently using a bull cart to visit dealer locations. You offered them a car for the purpose. Now, they will want AC, a music system, a ventilated seat, the incentive to drive the car and other luxury facilities. Few Good Managers They are naturally cautious and question new ideas with a positive mindset. These people need clarification on the effectiveness of proposed changes and require substantial evidence or Proof of Concept to embrace change. Summarise Video

  • Is Your Business Ready for a Management Consultant?

    Internal and Capability | Objective & Expectation | Expertise and Experience | Contract and Terms | Cost and ROI Welcome, dear readers, to a tale as old as time (or at least as old as corporate history): The Engagement of a Management Consultant! This is no ordinary corporate affair. Prepare yourselves for a rollercoaster ride of hilarity, mishaps, and the occasional stroke of brilliance as you embark on the quest to improve performance by engaging a Management Consultant. Before diving into the wild world of management consultants, strap on your seatbelt and prepare for a comedic adventure through the labyrinth of corporate chaos!  Picture this: you are watching an endless parade of consultant options, each one more dazzling than the last. But hold your horses! Before you are swept away by the allure of flashy PowerPoint presentations and promises of world domination, remember the golden rule: clarity is king!  Ensure you're not accidentally signing up for a circus act instead of a consulting gig. Once you have dodged that bullet, it's time to master the ancient art of negotiation. Picture yourself haggling like a pro in a bustling bazaar, except instead of spices, you're bargaining for budget-friendly consulting fees. And let's remember the importance of cultural compatibility! Finally, set those expectations straighter than a drill sergeant's posture. After all, you don't want your consultant thinking they're here to perform magic tricks when you were expecting a strategic overhaul! Summarise Video Internal and Capability Is your team ready to embark on the transformation? Assessing your team's readiness for transformation is like orchestrating a symphony of chaos, complete with dancing squirrels, flying acorns, and the occasional UFO sighting.  Key aspects to consider are the Current Workload, Ongoing Projects, Future Projects, etc. Is your team capable of comprehending transformation? Irrespective of the capability of a Management Consultant, it's your people who drive the success story. Your people's ability, change adaptability, and leadership define the outcome of the engagement. It's the fundamental reason why even the same consultant cannot consistently replicate the same results. Key aspects to consider are knowledge, learning ability, culture, engagement level, acceptance level, etc.  Will it be a one-time activity or a continuous journey? Based on this aspect, you need to prepare your team. A one-time activity is easy and driven mainly by a Management Consultant, but defining a team and preparing people is a much more challenging job for projects with a continuous impact. You may even need to focus on succession planning to ensure the sustainability of the benefit. While one-time activities may be like ordering a pizza—easy, delicious, and over quickly—continuous projects are more like committing to a lifetime supply of spouted salad — healthy, but you'll probably start craving a pizza after a week!  What is the Root Cause of engaging a Management Consultant? Before engaging a management consultant, it's crucial to clarify why you need their expertise and whether their deliverables will truly address your organization's challenges. Take the time to understand your specific problems and assess whether a management consultant's skills and experience align with your needs. After all, you would only hire a plumber to fix your computer if you're really desperate for tech support!  You need to be clear about why you need a Management Consultant to do the job? Will the deliverable of a Management Consultant will solve your problem?  By comprehending these details upfront, you'll avoid the frustration of mismatched expectations and ensure that the consultant's deliverables are tailored to your organization's unique needs. So, before you sign on the dotted line, ask yourself: "Will the deliverables truly solve my problem, or am I just buying a ticket to the disappointment train?" Objective & Expectation What is your end objective? Navigating a transformation project towards success is like exploring uncharted waters with a clear destination in mind. By setting clear goals, identifying current challenges, and defining desired outcomes, organizations can lay the foundation for a successful journey.  Engaging stakeholders at all levels ensures comprehensive and aligned objectives with the organization's strategic vision. With well-defined objectives, organizations can confidently and purposefully navigate the complexities of transformation, paving the way for growth and progress. What are intangible benefits you are expecting? In addition to tangible benefits, a transformation project can yield several intangible advantages. Though not immediately quantifiable, these intangible benefits can have a profound and lasting impact on the organization's success and adaptability in the long run. Some of the prominent intangible benefits are Enhanced Organizational Culture, Improved Leadership Alignment, Increased Adaptability and Resilience, Enhanced Customer Perception, Stakeholder Confidence, Learning and Development Opportunities, etc.  What is your team's expectation? You need to remember that your and your team's expectations will differ. If you have one expectation, mark my words; your team will have at least 7 to 8 different expectations cumulatively. Within any team, there's a diverse range of expectations, each reflecting individual perspectives, roles, and priorities.  You can harness the collective energy and enthusiasm towards a shared vision of transformation success by fostering open communication, soliciting feedback, and ensuring alignment with each team member's objectives. Expertise and Experience What is the expertise of the Management Consultant? Consulting is a very vast subject. If you're looking for a management consultant, it's crucial to pinpoint those with the exact same skill sets. Why settle for less when you can have the best?  When selecting a management consultant, it's like finding the perfect Tomato in the vegetable market— you want one that's just right! Consulting is like a buffet of expertise, with options ranging from strategic wizards to change management gurus to tech-savvy maestros. Settling for anything less than the "crème de la crème" is like choosing the mushy Tomato that's seen better days— nobody wants that! So, let's be picky! Why settle for a merely good consultant? Let's aim for the top shelf because when it comes to transforming your organization, you deserve nothing but the best! What are the experience/success stories of the Management Consultant? To ensure you're partnering with top-tier consultants for your project, it's crucial to thoroughly vet their background.  Start by reviewing their credentials, certifications, and professional affiliations to ensure they have the qualifications.  Assess their experience by examining case studies, client testimonials, and references to gauge their track record of success.  Verify their reputation by researching reviews and feedback from past clients. You must know someone with whom he or she has already worked. Evaluate their expertise in the specific areas relevant to your project, considering factors like industry knowledge and functional expertise.  Conduct interviews to assess their fit with your organization's culture and communication skills.  Request detailed proposals and references to gain further insights into their approach and effectiveness.  For Consulting firms, it's important to verify crewed consultants' credentials as well.  Following these steps, you can confidently select well-equipped consultants to meet your project needs and deliver exceptional results. Contract and Terms Defining Milestone/stage gates In consulting projects, realizing benefits often takes time, so defining milestones at frequent intervals is essential to monitor progress. These milestones track the consultant's contributions and assess the organization's support and performance. By establishing checkpoints at regular intervals, organizations can measure incremental progress, identify potential roadblocks early on, and make necessary adjustments to stay on track. Additionally, these milestones serve as a means to engage stakeholders, maintain momentum, and ensure alignment with project objectives throughout the project.  So, let's buckle up and zoom towards those milestones like a hungry cheetah—because in the world of consulting, every step forward is worth celebrating, even if it's just a tiny shuffle in the right direction! In essence, frequent milestones provide a roadmap for success, guiding consultants and organizations toward achieving desired outcomes. SLA of each stage gates In the realm of consulting progress, it can feel as elusive as finding a whale in a petting zoo. Defining Service Level Agreements (SLAs) for each milestone is like having a GPS guiding us through the enchanted forest of project management. These SLAs aren't just boring contracts; they're magical spells that ensure everyone knows their role, responsibilities, and the deadline for delivering results.  Picture it: each milestone is a quest, and our SLAs are the treasure maps that lead us to victory. By setting clear expectations and timelines for each milestone, we're not just waving our wands and hoping for the best—we're casting spells of accountability and transparency, ensuring everyone is on the same magical journey towards project success.  So, let's dust off our wizard hats, polish our crystal balls, and conjure up some SLAs that would make Merlin himself proud—because in the fantastical world of consulting, even the most mundane tasks can become legendary feats of wizardry! Validation process of stage gates Crafting strong Service Level Agreements (SLAs) is like casting powerful spells in the world of magic. You can meticulously define the SLAs, ensuring they are SMART and aligned with project objectives. Your council of experts will review these agreements, ensuring they resonate with the project's energies. You can also value customer feedback and use it to improve our SLAs. Lastly, your oversight ensures SLA adherence and empowers your team with the knowledge to succeed. Through this enchanting process, your SLAs become potent tools, guiding you on a mystical journey towards project success. Payment terms Crafting payment terms is like baking a magical cake—you want just the right ingredients to keep everyone happy and focused on the frosting, not the flour!  Clearly defined payment terms ensure that all parties involved focus their energies on the project work rather than squabbling over payment details. These terms should be tailored to the specific nature of the project and deliverables, ensuring fairness and transparency for everyone involved. By establishing payment terms upfront, we create a harmonious environment where the focus remains on achieving project goals and delivering exceptional results.  Cost and ROI Total cost of engagement It's not only the consultancy fee. There are many other direct and indirect cost associated with consulting projects. Some prominent expenses are Manhour invested by your people, Capex & Opex, Admin, Transportation, etc. By accounting for these expenses alongside consultancy fees, we create a comprehensive budget covering all aspects of the consulting project.  This ensures that every magical moment and mystical endeavour is accounted for in your budgeting potion. ROI, both in terms of tangible & intangible In the fast-paced world of business transformation, measuring success goes beyond the traditional bottom line. While tangible ROI metrics like increased revenue and cost savings are the shiny trophies everyone strives for, there's a hidden treasure trove of value lurking just beneath the surface—the intangible ROI. Like uncovering hidden gems in a mystical cave, capturing these intangible benefits requires a keen eye and a sense of adventure.

  • Operational Excellence in the FMCG Industry

    Flexibility in Manufacturing:  Design production facilities that can pivot between product lines quickly Manufacturing Performance:  OEE (Overall Equipment Effectiveness), yield percentage, and downtime reduction reduce production lead times by 20% while maintaining product quality or achieve net-zero waste in manufacturing Equip your workforce with the skills and tools to drive continuous improvement, including lean manufacturing workplace organization (Sort, Set in Order, Shine, Standardize, Sustain), which ensures clean and efficient manufacturing

  • The Strategic Imperative of Organisational Maturity Assessments

    CEOs face numerous challenges: managing operational complexities, staying ahead of market shifts, and sustaining long-term growth. It’s no longer just about how well your organization is performing; it’s about how mature your processes, systems, and culture are in supporting the overall strategy. An Organisational Maturity Assessment  can help you see where your company stands. It’s a tool that reveals hidden gaps, identifies areas for improvement, and helps you prioritize actions to build a more agile and resilient business. What Does Organizational Maturity Mean? Organizational maturity is all about alignment. It’s how well your company’s processes, systems, and culture work together to achieve your strategic goals. A mature organization doesn’t just run efficiently; it’s also adaptable and capable of continuous improvement. This kind of organization is ready for whatever comes its way—be it disruption, new opportunities, or competitive pressures. As a CEO, understanding where your organization stands in terms of maturity isn’t just useful—it’s essential. It’s the difference between making decisions based on guesswork and making them with confidence, knowing you have a profound understanding of your organization’s strengths and weaknesses. In a mature organization, leadership can make decisions with the assurance that the systems and processes in place are robust and scalable. This gives you the peace of mind that comes from knowing you are leading a resilient, forward-thinking company. Why CEOs Should Focus on Organizational Maturity Assessment Reducing Operational Risks Every business decision involves risk, but some risks can be mitigated. An Organizational Maturity Assessment helps you identify potential vulnerabilities within your operations, allowing you to take proactive measures to protect your business. This ensures stability and continuity, even when the unexpected happens. Aligning Strategy with Execution One of the biggest challenges for any CEO is ensuring that all functions of the organization are aligned with the strategic vision. When things are out of sync, inefficiencies arise, resources are wasted, and opportunities are missed. An Organizational Maturity Assessment helps you ensure that your processes, systems, and culture are all working in concert to support your strategic goals. Preparing for Sustainable Growth Growth is exciting, but it also exposes weaknesses in an organization. Companies that expand without a strong foundation often face operational issues, customer dissatisfaction, and financial instability. By assessing your organization’s maturity, you can ensure that your business is ready to scale effectively, without compromising on quality or customer experience. Encouraging Innovation Innovation is crucial for staying competitive, but it requires more than just creative ideas. It demands an environment where experimentation is encouraged, and where systems and processes support rapid iteration and the ability to pivot when necessary. An Organizational Maturity Assessment can reveal whether your current culture and infrastructure are supporting or stifling innovation, giving you a roadmap to foster a more innovative and agile organization. Maximizing ROI on Strategic Initiatives Every strategic initiative—whether it’s entering a new market, launching a new product, or undergoing a digital transformation—requires significant investment. The success of these initiatives often depends on how mature your organization is. A mature organization is better equipped to execute strategies effectively, ensuring a higher return on investment. These assessments helps you avoid pouring resources into initiatives that your organization isn’t ready to support. How an Organizational Maturity Assessment Works An Organizational Maturity Assessment is a deep dive into your company’s processes, systems, and culture. It’s more than just a checklist—it’s an in-depth evaluation that uncovers the underlying factors driving your organization’s performance. Processes:  The assessment examines how efficient and effective your processes are? It identifies where processes might be outdated, redundant, or not aligned with your strategic goals. Systems:  It looks at your systems to make sure they are not only functional but also scalable and aligned with your business needs. The assessment checks how well these systems support decision-making, collaboration, and innovation. Culture:   Organizational culture is complex, but it’s a critical part of the assessment. The assessment explores whether your culture fosters collaboration, accountability, and continuous improvement, or whether it’s creating silos, resistance to change, and disengagement. The outcome is a comprehensive report that provides actionable insights. It highlights both strengths that you can leverage and weaknesses that need to be addressed. More importantly, it offers you a strategic roadmap to elevate your organization’s maturity, aligning it with your company’s long-term vision. Why Organisation Maturity Assessment Matters Now In the fast-paced world of business, making informed decisions is critical. An Organizational Maturity Assessment gives you the insights you need to lead confidently, ensuring that your organization isn’t just keeping up but staying ahead. Ignoring organizational maturity is a risk that no savvy CEO can afford. As the market evolves and the pace of change accelerates, the companies that thrive will be those that are not only efficient but also resilient, innovative, and strategically aligned. An Organizational Maturity Assessment isn’t just a diagnostic tool—it’s a strategic imperative. Investing in this assessment is investing in your organization’s future, ensuring that your business is equipped to meet today’s challenges and seize tomorrow’s opportunities. For CEOs dedicated to driving sustainable growth and achieving long-term success, an Organizational Maturity Assessment isn’t just a good idea—it’s essential. ansoim organisation maturity assessment The USP  of ansoim’s Organizational Maturity Assessment  lies in its comprehensive, actionable approach  tailored specifically for forward-thinking organizations. Here’s what set us apart: Deep, Customizable Insights : Unlike generic assessments, ansoim’s model is adaptable to your specific industry and organizational needs, providing in-depth analysis and tailored recommendations that address your unique challenges. Expert-Led Evaluation : Conducted by seasoned consultants with extensive experience across multiple industries, ensuring that the insights you receive are not only observation-driven but also strategically aligned with your business objectives. Holistic Coverage : It doesn’t just evaluate one aspect of your business; it thoroughly examines your processes, systems, and culture, offering a 360-degree view of your organizational maturity. Strategic Roadmap for Growth : The assessment doesn’t stop at identifying weaknesses. It delivers a clear, actionable roadmap that guides you on how to enhance your maturity level, ensuring that your organization is well-prepared for sustainable growth and future challenges. Proactive Risk Management : By identifying hidden risks and operational inefficiencies, ansoim’s assessment enables you to mitigate potential threats before they impact your business, giving you a strategic advantage in today’s competitive market. In summary, ansoim’s Organizational Maturity Assessment  is a strategic tool designed to elevate your organization by providing tailored, actionable insights that drive growth, efficiency, and resilience.

  • Organizational Maturity Model: The Strategic Imperative for Operational Excellence

    Enhancing Resource Efficiency A common pitfall for organizations is inefficiency—whether in manufacturing will pinpoint the core functional areas that are crucial to your organization’s success, including manufacturing

  • Navigating Change: Ensuring Your Employees Thrive as Your Company Evolves

    This is a critical question, especially in manufacturing, where excellence hinges on continuous improvement Define vs Implementation Manufacturing has seen significant transformations over the past few decades Companies must embrace manufacturing excellence through process re-engineering, automation, and digitization Digital Twin Technology: Digital twin technology creates virtual replicas of manufacturing processes. Conclusion To achieve manufacturing excellence through process re-engineering, automation, and digitization

  • How to Kill Your Organizational Productivity

    Are you tired of the constant push to improve manufacturing productivity? Unrealistic Targets Set a target of 2 days for material availability, even if your manufacturing lead Because who needs Manufacturing Excellence when you can have a workplace that runs on pure, unadulterated

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