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Manufacturing Excellence

Is your manufacturing operation reactive or built for proactive excellence that drives continuous improvement and sustainable growth?

Manufacturing Excellence

Analysis of existing maturity is the starting point of any transformational program. Often, this step is disregarded or under-prioritized. 

People identify gaps emotionally based on their experience. Inadequate opportunity descriptions usually lead to under-delivery of desired results.

Opportunity identification is the foundation of the business transformation journey. During data, process, and system evaluation, we also interpret the organization's cultural profile.

 

Our methodology involves people from across the hierarchy. The alliance of perspectives from the shop floor and boardroom is the critical success factor of effective opportunity identification.

Manufacturing Excellence Implementation

How We Can Help

01

Accurate Gap Analysis

Our comprehensive analysis provides a clear picture of your current state, enabling informed decision-making. We help prioritize initiatives that align with your strategic goals, leading to more coherent and effective transformation programs.

03

Enhanced Decision Making

In today's globalized world, chances are you are interacting with people from more than just one country. This is where our multilingual functionality comes into play. Take advantage of this unique capability to expand your reach.

05

Cultural Alignment

We involve people from across your organization to ensure that the transformation journey is culturally aligned. This fosters a collaborative environment and promotes buy-in from all levels, essential for successful implementation.

02

Optimized Resource Utilization

By clearly identifying opportunities, we help you allocate resources more effectively. Our approach ensures that your time, money, and manpower are directed towards initiatives that yield the highest impact.

04

Improved Cost Efficiency

We identify and act on the right opportunities to achieve significant cost reductions. Our expertise ensures you understand where and how to cut costs without compromising on quality or performance, sustaining long-term financial health.

06

Sustainable Results

Our systematic identification process lays a strong foundation for ongoing improvement. We set up a robust governance process that addresses current challenges and anticipates future needs, ensuring sustainable results.

Featured Aspects  

Process

  • Your As-Is process gaps & overall effectiveness? 

  • How good is your process compliance & governance mechanism?

People

  • Opportunities in your people management? 

  • Do you have proper KRA & KPI in practice? 

  • How do you align/motivate your people? 

Performance

  • Overall performance analysis. 

  • Variance Analysis.

  • How do you evaluate your performance? 

  • Identification of your potential.

Production Efficiency

- Overall Equipment Effectiveness (OEE)
- Cycle Time
- Units Produced per Hour

- Hidden Loss

Maintenance Reliability

- Mean Time Between Failures (MTBF)
- Mean Time to Repair (MTTR)
- Downtime

Inventory Management

- Inventory Turnover Ratio
- Days of Inventory on Hand (DOH)
- Stock Accuracy

Continuous Improvement (Kaizen)

- Number of Kaizen Initiatives
- Cost Savings from Improvement Projects
- Time to Implement

Quality Management

- First Pass Yield (FPY)
- Defect Rate
- Cost of Poor Quality (COPQ)

Lean Manufacturing

- Lead Time Reduction
- Waste Reduction Percentage (7 Wastes)
- Value Stream Ratio

Workforce Productivity

- Units Produced per Labor Hour
- Labor Utilization Rate
- Training Hours per Employee

Data Utilization

- Data Accuracy Rate
- Percentage of Data-Driven Decisions
- Data Culture in Decision Management

At ansoim, we understand that manufacturing is complex, and data plays a crucial role in optimizing operations

Data in Manufacturing

Our Approach

Manufacturing excellence

Featured Solutions

Family Business Manufacturing Transformation

Family Business Transformation

ROI Committed Operational Excellence Implementation Services

Organisational Maturity Assessment

Organisational Maturity Assessment

Assessment of your Organisational Strength & Weakness

Operational Excellence Implementation

Operational Excellence Implementation

We Take Full Ownership of Implementation with ROI Commitment. Process Reengineering, System Modification, Cultural Alignment

Our Insights

  • What services does ansoim offer?
    At ansoim, we are committed to delivering results that you can see and measure. Our wide range of services focused on business transformation, including improving operations, boosting performance, designing better organizational structures, optimizing supply chains, manufacturing excellence, and improving sales performance, are all geared towards this goal. You can rest assured that we are dedicated to your success.
  • How does ansoim ensure ROI-based commitments?
    At ansoim, we ensure ROI-based commitments by starting with a comprehensive assessment of your current situation. We then work with you to set clear, measurable goals that align with your strategic objectives. Our data-driven methods and industry best practices ensure that we deliver real financial and operational improvements. We continuously track our progress and make necessary adjustments to ensure we meet or exceed your expectations.
  • What industries does ansoim specialize in?
    ansoim expertise spans a wide range of industries, including manufacturing, healthcare, pharmaceuticals, automotive, consumer goods, and more. With a team with deep industry knowledge and a keen understanding of each sector's unique challenges and opportunities, we are well-equipped to tailor our solutions to your specific needs, ensuring a successful transformation journey.
  • How does ansoim approach business transformation?
    ansoim approach is not just structured, but also highly collaborative. We start by diagnosing your current challenges and defining your strategic objectives. Then, we design customized solutions and implement changes in close collaboration with you. We believe in the power of teamwork and value your input in aligning people, processes, and technology to drive comprehensive and sustainable transformation.
  • Can ansoim help with digital transformation?
    Absolutely. We help organizations leverage digital technologies to enhance business processes, improve customer experiences, and drive innovation. Our services include developing digital strategies, implementing new technologies, automating processes, and managing change to ensure successful digital adoption.
  • How long does a typical transformation project take?
    The length of a transformation project can vary depending on its scope and complexity, but most projects last six months to a year. We work efficiently to ensure timely results delivery while maintaining high standards of quality and effectiveness.
  • What kind of results can we expect from working with ansoim?
    You can expect significant improvements in operational efficiency, cost reduction, revenue growth, and overall organizational performance. We set clear metrics and targets at the outset and continuously monitor progress to ensure we’re delivering on our commitments.
  • How does ansoim handle change management during a transformation project?
    Change management is crucial for successful transformation. We develop a comprehensive change management plan that includes communication strategies, people programs, and governance systems. This helps ensure a smooth transition and minimizes resistance to change.
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